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Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. Thanks. These include: IP66 Rated Weatherproof Drill holes appropriate for the hardware at the marked locations. Badland ZXR 12000 lb. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. A clicking indicates proper activation. The gloves make the wiring process safe and prevent electric shocks. Secure the solenoid assembly in place with mounting screws. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. However, the brand does not provide winch accessories as widely as other winch brands do. Secure load after moving. Due to continuing improvements, actual product may differ slightly from the product described herein. Do not power the hook all the way into the fairlead or winch. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. In case it slips or breaks, it will "whiplash" along this line. Mike El Paso, TX, TLCA 8009. Do not continue use of the winch until the battery is completely run down. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Follow the instructions thoroughly for making your winch install as easy as possible. Email our technical support at: productsupport@harborfreight.com. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Remove all metal jewelry before working near battery. Keep wire rope straight to avoid kinking the wire rope. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. This rope is 3/16 inch thick and is 50 feet long. And a note from the lawyers: Products should always be used in accordance with the owners manual. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. It is affordable yet features extreme power and efficient, advanced design. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. Call to Order: 1-800-444-3353. If unreadable or missing, contact Harbor Freight Tools for a replacement. Badland 18000 Winch Installation & Instructions Manual: Download. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Non-skid footwear is recommended. Here are the most searched Badland Winch Parts from the customers. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Only connect to a clean, corrosion free battery. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Fairlead: 2. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Mounting the Winch. Do not wrap the wire rope around the object and hook onto the wire rope itself. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. As you can see all the parts in the diagram below, you can understand the wiring well. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. The first time was on warranty. It features a three-stage planetary system for gear transitions to speed up the process. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Non-skid footwear is recommended. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Do not power the hook all the way into the fairlead to prevent damage. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. However, they dont have as operation that is as wide or as big as other major winch names. How do I get the hardware. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Just have to look up or call customer service. Badland Zxr 12000 Winch Wiring Diagram It can heat up after excessive use. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. Do not use vehicle to pull on the Wire Rope and "assist" the winch. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. When unpacking, make sure that the product is intact and undamaged. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. It is easy to install this device. Connect red wire to positive battery terminal and black wire to negative battery terminal. They are very popular and have been a default for 44 vehicles. Proof of purchase date and an explanation of the complaint must accompany the merchandise. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Attach the black Battery Cable directly to the negative terminal of the battery. Retails for 350 dollars plus tax. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Read all instructions. Some people are too busy knowing it all to ever learn anything. 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The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. When you buy through links on our site, we may earn an affiliate commission. Do not wear loose clothing or jewelry, as they can be caught in moving parts. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. A circuit breaker can act as a disconnect at the push of a button. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Any help would be appreciated. I've searched and cannot find any source for replacement parts . Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Has anyone else been successful in finding replacement parts ? Tighten all power cable hardware to 20 in. A moment of inattention while operating winches may result in serious personal injury. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. The Badland will be made in China using parts sourced horribly. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. It is too late to reverse the damage at this point, the wire rope must be discarded. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch.